Homemade scooter from old bicycles with your own hands. Homemade scooter - cargo-passenger scooter

A scooter, of course, is not, but it allows you to save a lot of energy on moving, especially if you use it constantly.

A homemade scooter is easy to make, its cost is minimal, and the benefits for the health of the body are simply invaluable! After all, it is known that constant, uniform loads strengthen the heart muscle and increase the overall tone of the body. A scooter assembled by yourself greatly helps to increase endurance, if, of course, it is used daily.

Wooden scooter for commuting. The scooter was made of 10 mm plywood and 28 mm furniture board, the latter went to the support platform.

The front fork of the scooter is taken from a standard bicycle (20-inch wheel), the rear wheel has a smaller diameter (12 inches).

The scooter was assembled with your own hands, self-tapping screws and furniture corners were used as fasteners, except for the glue, all parts were glued with PVA glue.

Over the summer of 2012, more than 600 km were covered on a homemade scooter.

It is worth adding to this description that such a homemade scooter is much better than a purchased one. I have not seen a normal scooter with pneumatic tires at an affordable price. Even scooters with 2 suspensions (for each wheel) from Decathlon do not allow driving on grass or a country road, and when driving on paving slabs or chipped asphalt on the roadway, they “knock” and vibrate very strongly, which makes riding very quickly boring.

Bicycle wheels used in a homemade scooter allow you to avoid such shaking, and the large diameter of the wheels helps on off-road conditions. In addition, you yourself can design the ground clearance of your scooter, if you ride on a country road - make it larger!

With proper manufacturing and subsequent treatment with varnish (preferably waterproof - for example, yacht varnish), a homemade scooter will serve you for many years!

More articles for DIYers.

The front part is made of mountain material, and a hand brake is also installed here. As for the rear part, a smaller diameter wheel from a children's bicycle is used here. The author got the bikes almost free of charge. To create a powerful frame that will not bend under the weight of a person, a thick-walled metal pipe is used. The scooter is assembled quite quickly and easily. It is enough to have some basic skills in working with the tool.


Materials and tools for making a scooter:
- the front part of an adult mountain bike;
- rear fork with a wheel from a children's bicycle;
- steel plates;
- screws;
- a piece of strong metal pipe to create a frame;
- spanners;
- welding machine;
- Bulgarian;
- drill;
- dye.

Scooter manufacturing process:

Step one. We disassemble bicycles
First you need to get the necessary elements to create a scooter. For a mountain bike, you will need a front fork with a wheel, and you also need to leave a handbrake. You need to take a grinder and cut off the frame from the front fork, as you can see in the photo. In addition to this, there is also another option: you can not cut off the lower part of the frame, but simply extend it with a piece of pipe, if it is rigid enough to create a scooter.

As for the rear fork from a children's bicycle, it all depends on the design. If this is also a mountain bike, then the fork can simply be unscrewed. If it’s an ordinary one, you’ll also have to work with an angle grinder.

Step two. We create a frame and weld the structure
To create a frame, you need to take a metal pipe and bend it so that the shape is approximately the same as in the photo. The pipe must be strong so that it does not bend under the weight of a person. One end of the pipe is welded to the front fork, and the author welds a metal plate to the other end. Next, the rear fork is welded to this plate, so the design is more reliable, since the rear wheel bears the greatest load.

Step three. Attaching the board
To make it comfortable to stand on the scooter while riding, you need to screw a board to its frame. For these purposes, you first need to weld 2-3 metal plates to the frame and drill holes in them. Well, then the board is simply screwed to the plates using screws with nuts or self-tapping screws. You will need to make a cut in the board, as in the photo, so that the frame fits into it.

Step four. Scooter painting
You can paint the scooter to suit your taste. The author used matte black spray paint for the frame. As for the board and rear wheel, bright fluorescent pink paint was used. This is the color that most suited the author’s daughter.

That's all, now the scooter is ready for testing.

Today, electric scooters are quite popular. There are many models for children on the market. However, manufacturers are also ready to offer devices for adults. They are quite different in design. You should also keep in mind that you can assemble an electric scooter absolutely yourself. However, in order to understand this issue more, it is necessary to study the main device manufacturers, as well as find out the parameters of the most interesting models.

Electric scooters from Energy

The handlebars in the electric scooters of this company are mainly used straight. Motors are most often installed with a maximum power of 5 kW. All this allows you to reach a maximum speed of up to 10 km per hour. Separately, it should also be noted that starters are used of the manual type. Various frames are installed directly. As a rule, they are not wide and weigh extremely little. Brakes are most often of the drive type. On average, the power reserve of models does not exceed 30 minutes. A good scooter from this company will cost around 32 thousand rubles.

Model "Energy 41A" (scooter with an electric motor): review, characteristics

This scooter boasts a maximum power of 5 kW. The maximum speed of the presented specimen is 12 km per hour. It should also be noted that its steering wheel is of a straight type. It is possible to adjust its height using a wrench. The base of this electric scooter is quite wide. The stand is made of a special aluminum alloy. Additionally, it should be noted that the rotor box in this model is reliably protected. In this case, the manufacturer provides a drive-type braking system. The electric scooter presented today costs around 31 thousand rubles.

New model "Energy 36V"

Many buyers prefer this model because of its compactness. The stand in this case is made entirely of aluminum. At the same time, the manufacturer provides a plastic cover for it. The accelerometer in this case is of the rotary type. In this case, the starter has a foot starter. Additionally, it should be noted that the wheels are included with a urethane gasket as standard.

The rotor box in this case is quite durable. The manufacturer uses a welded footrest. The maximum speed of the presented electric scooter on an asphalt road can reach 10 km per hour. On the market, sellers are asking about 27 thousand rubles for it.

Review of the Motorboard 2000XR

The design of the Motorboard 2000XR (scooter with an electric motor) is very interesting for many users. The stand in this case is provided with a round cross-section. In this case, the base is included in the standard kit with a thickness of exactly 2.2 mm. It can withstand quite heavy loads. The electric motor in the presented copy is installed in a protective box. Its maximum power is 5 kW. All this makes it possible to reach a top speed of 12 km per hour.

The gearbox in this case is enclosed in a special casing. Thus, it is completely protected from mechanical damage. The manufacturer provides a drive-type brake system. In this case, an axial gearbox is used. In this case, special mention should be made of the coupling. If you believe consumer reviews, then it is installed of quite high quality, and the modification is classified as medium hardness. The Bendix in this model is of the steel type. In the store today they are asking about 33 thousand rubles for the specified electric scooter.

Mustang models

This company specializes most in the production of electric scooters for children. At the same time, there are models for adults in its assortment. Their frames are most often made of aluminum alloy. In this case, the racks are also of the steel type. Frames are most often not installed wide. Due to this, the electric scooters of the presented brand weigh a little. Special attention should be paid to the power of the models.

Today, devices can reach a maximum speed of up to 1 km per hour. In this case, motors are often used of the asynchronous type. The modifications differ quite a lot in the shape of the steering wheel. It’s easy to choose the right model based on color. Another distinctive feature of the presented devices is the fairly high-quality braking systems. At the same time, the cables they use are very strong. On average, a scooter with an electric motor from the presented brand will cost around 30 thousand rubles.

Description of the scooter "Mustang BL350"

Today, this scooter with an electric motor without a steering wheel is in great demand. The brake system in this case is installed on the rear wheel. The manufacturer's stand for this model is made of aluminum alloy. The base of the presented specimen is quite strong. If you believe consumer reviews, the protective lining on it practically does not wear off. The batteries for this electric scooter are only suitable for the lithium polymer type. They charge on average about 20 hours. On the market today they are asking about 28 thousand rubles for this model.

Review of the Mustang BL800 model

This scooter with an electric motor for adults differs from other devices in its all-welded frame. In this case, the footrest is made of steel. At the same time, there is a special pad on the base for better stability. If we talk about the engine, its power in this case reaches exactly 5 kW. Thanks to this, this electric scooter is capable of moving at speeds of up to 13 km per hour.

The quality of the drive deserves special attention in the presented model. In this modification it is installed as a belt type. If you believe the reviews of experts, the gears in the device wear out quite slowly. Additionally, it should be noted that the position of the steering wheel in this electric scooter can be adjusted. It costs about 29 thousand rubles in the store.

Differences between the Patgir scooter

A scooter with an electric motor "Patgir" has a fairly wide base. In this case, the frame is of a steel type with a circular cross-section. Additionally, it should be noted that the accelerometer of the presented specimen is of a push-button type. In turn, the drive is installed by the manufacturer as a chain drive. If you believe consumer reviews, the power reserve parameter is at around 30 minutes. In this case, the tires are used with a double-type rim. The starter is a foot starter and turns on quite simply. The presented electric scooter has a solid footrest.

The batteries used in the model are lithium-polymer type. A spare set is included as standard. If we talk about shortcomings, we should note the weak stand. In this case, its diameter is only 2.5 cm. The electric motor in this scooter is installed in a protected box, and its power is around 5 kW. A friction nozzle is used on the drain. Separately, it should be mentioned that the manufacturer provides the gearbox as an axial type. On the market today, this scooter with an electric motor is asking approximately 44 thousand rubles.

Scooters brand "Razor"

Electric scooters of this brand usually have foot-type stators. In this case, drives are used of both belt and chain types. In this case, accelerometers are often installed in a push-button version. If you believe the reviews of experts, the wheels included in the standard set of the model are quite durable. Among the shortcomings, only weak bases can be noted. In some cases they are available without overlays. A good scooter with an electric motor from a presented brand will cost around 47 thousand rubles.

Opinion about the model "Razor E300"

Many buyers prefer the presented electric scooter for its compactness. At the same time, it can be carried quite easily, since it weighs only 10 kg when assembled. In this case, bushings are used with bearings. In turn, the couplings are installed with medium rigidity. Separately, it should be noted that there is no bendix in this model. At the same time, the gearbox installed is of quite high quality. If you believe consumer reviews, the manufacturer has designed the case to be very durable and not afraid of mechanical damage. This model has a special attachment on the frame. It is made of ordinary rubber. The brake system uses a disc brake and has a flexible cable. Also of note, it should be noted that the width of the base is as much as 12 cm. Thanks to this, the stability of this electric scooter is at a high level.

The diameter of the stand is exactly 3 cm. The steering wheel in the presented configuration is of a straight type. Its height can be adjusted using a wrench. The batteries included as standard are lead-acid type. They last for about 30 minutes with continuous use. The starter in this case is installed next to the gearbox. The electric motor of the presented specimen is in a special protective casing. This electric scooter on two wheels costs around 48 thousand rubles.

Review of the scooter "Razor E100"

This scooter with an electric motor for children is made with a rather convenient folding footrest. The width of the base in this case is 10 cm. Additionally, it should be noted that the accelerometer in this model is standard. However, the drive is of the belt type. The power reserve of this electric scooter is 30 minutes. In this case, double rims are used. In turn, the starter is of a foot type.

If you believe consumer reviews, the batteries in the presented model are quite powerful. Recharging them takes approximately 35 minutes. The stand of this electric scooter is all-welded. The maximum speed of this model can reach 10 km per hour. There is no gearbox in the presented modification. On the market they are asking about 37 thousand rubles for this model.

Description of the Evo F1 device

The Evo electric scooter is quite simple. Its stand is made of aluminum alloy. Additionally, it should be noted that the front and rear hubs are made with bearings. In this case, the manufacturer provides the coupling with medium hardness. The Bendix in this model is made of steel, and its diameter is 2.3 cm. The gearbox near the electric motor is of an axial type. There is a friction attachment on the frame. Also important to mention about the features is a high-quality starter. This model currently costs 40 thousand rubles.

Volta models

Electric scooters of the presented brand are distinguished by fairly high-quality bushings. In this case, the bearings are of the swinging type. In turn, couplings of varying stiffness. Most models are fine with stabilization. Separately, it should be noted that there are many folding modifications on the market. They weigh extremely little and are very easy to transport.

Gearboxes in electric motors are most often used of the axial type. At the same time, they are capable of developing maximum power of about 12 km per hour. A wide variety of attachments are used on the base. The cables used in brake systems are quite strong. In this case, the racks are most often of the all-welded type. Today, a high-quality electric scooter on two wheels from a represented brand will cost around 38 thousand rubles.

Description of the device "Volta Elite 800"

Most users respond positively to this model. In this case, the bushing is installed only at the rear wheel. Bendix is ​​used with a diameter of exactly 2.5 cm. The gearbox is installed in a crank type. Due to this, the maximum frequency of the model does not exceed 50 rpm. There is a friction attachment on the base. If you believe consumer reviews, it reliably protects against metal corrosion.

Additionally, it should be noted that the brake system is installed only at the rear hub. At the same time, the handle is of quite high quality and is covered with a rubber seal. The width of the base in this case is 10 cm. In turn, the height of the stand is 45 cm. The manufacturer does not provide a protective coating for it. Batteries for electric scooters are included as a standard lead-acid type. If you believe consumer reviews, they last exactly 30 minutes. In this case, the batteries are charged in approximately 25 minutes. The specified scooter with an electric motor will cost around 30 thousand rubles.

Opinion about the model "Volta Elite 1000"

This electric scooter has many advantages. It uses a solid base and is exactly 2 mm thick. All this suggests that it is practically not afraid of mechanical damage. However, the same cannot be said about the stand. The thickness of the metal in the steering column is only 1.2 mm. The brake system in this case is provided by the manufacturer of a cable type.

The bushing comes standard with a number of bearings. In this case, the coupling used is of fairly high quality, according to experts. The high stabilization of this electric scooter is achieved due to the wide padding. At the same time, the electric motor is completely protected. The stator box itself is equipped with a rubber casing. The presented electric scooter costs about 32 thousand rubles in our time.

Electric motor for device

To make an electric motor for a scooter with your own hands, you need to prepare a crankshaft, a rotor and a gearbox with a primary winding. First of all, a block for the model is selected. As a rule, a steel body is used in this case. A small hole is made in it for the shaft. After this, the gearbox is directly fixed. To connect the rotor to the device, you will need to use a blowtorch. At the end of the work, all that remains is to fix and lubricate the shaft.

Self-assembly of a scooter

Making an electric scooter with your own hands is quite simple. First of all, many experts advise choosing a base. To do this, you can take an aluminum plate. In this case, steel can also be used. In this case, it is more advisable to take a motor from a drill. After this, a low-frequency gearbox is selected.

You will have to purchase a bushing with bearings at the store. It must be at least 5.5 cm in diameter. In this case, the coupling is installed last. The starter in an electric scooter will require a protective box. After installing the footrest, you will be able to attach the stand. Next, the brake system with the steering column is folded.

Assembly of a 5 kW model

To assemble a 5 kW scooter with an electric motor with your own hands, you need to select the appropriate motor. After this, the base for the model is cut out as standard. The next step is to mount the electric motor on it. The best way to do this is to use screws. However, you can use a welding inverter.

Next, to make an electric scooter with your own hands, you need to connect the starter. It is more advisable to select the foot type. The brake system is approved only after the rack. To do this, you must first take measurements. After installing the rack, the steering column is welded directly. For convenience, you can install rubber pads on it.

Photo of a DIY electric scooter from a ready-made kit

Electric scooter– a toy that is interesting not only for children, but also for adults. It gives you freedom of movement on roads with any surface, delivering a lot of driving pleasure. Of course, you shouldn’t consider this device as your main means of transportation, but hardly anyone would refuse to take a ride on it and get a lot of pleasure. There are enough models of electric scooters for children and adults in the retail chain, so everyone can choose one according to their preference. If you “have your hands in the place,” you might want to make your own electric scooter. This is quite a feasible job, the result of which will give you twice as much pleasure as buying a finished vehicle.

It’s unlikely that you’ll want to make an electric scooter for an adult. But for a child such a toy will be the height of dreams.

It’s not a problem to buy a motor for a scooter today, but if you have a screwdriver, then a motor will be enough. Then you need to decide on the preferred torque option: using two gears, a chain or a special attachment (friction transmission). The option of direct rotation is also suitable, i.e. using a flexible cable from a car’s speedometer, for example. The expensive motor-wheel option often disappears immediately.

At the same time, you need to solve the question of which wheel needs to be rotated? For a scooter, it is not so critical which wheel, the front or rear, will rotate, but the second option seems more correct, since a brake can be installed on the rear wheel.

For the design, 14V is quite enough, which means you can choose the 4S1P configuration: by disassembling the angle grinder and the cordless drill. By removing everything from the drill, you will get a motor with a gearbox, and by removing the body from the grinder, you will have an axis with a rotor and a gearbox with bevel gears. The axis of the scooter wheel will be the rotor axis, and the part where the disk is mounted will be connected to the motor. Having completed these manipulations, we can assume that the floor of the scooter is ready. The serious problem is the battery. It is unlikely that a heavy lead battery will be suitable here, so you need to go to a radio parts store for a lithium battery ( The battery from an electric LiPoly helicopter is perfect). You can attach it to the steering wheel, where baskets for small things are often installed. There is no need to invent a speed controller, since the standard speed controller button becomes it.

With a little more magic, you can get what most of the tools in the house were dismantled for.

Review

Having a technical education, I took the risk of “creating” an electric scooter for my son. I won’t say that everything went “like clockwork” for me, because I had to tinker. But, in the end, the toy is ready and has already been tested in action, which gives me a well-deserved sense of pride.

Nikolay Cherednichenko, resident of Ivanovo

A powerful battery... And an impressive price. Yes, there are economical options, but is it possible to spend even less? And if so, how to make an electric scooter with your own hands?

Where to begin?

Decide on what you will base your iron horse on. There are three good, repeatedly tested options:

• From a screwdriver. Drills and screwdrivers are convenient because the battery can be easily removed from them for recharging. In addition, most models have several speeds, which is also a lot;
• From a hoverboard. Very good in terms of battery connection and control, but quite expensive;
• From the radiator cooling engine. Perhaps the most difficult option from the point of view of implementation, but the motor is quite powerful and almost free (you can find a suitable motor at any auto repair shop).

If you do not have much experience with such tasks, we recommend making an electric scooter with your own hands using a screwdriver.

Broadcast

Have you chosen an engine? Now it is important to decide how you will transfer torque from it to the wheels. The following transfer options are available:

• Chain;
• Friction nozzle;
• Two gears;
• Hard transmission.

Again: if you don’t have much experience, use a chain. The option is controversial, because the chain can fly off, but this will be the easiest to implement.

Wheels

Which wheel will be the drive: rear or front? If you choose the rear one, it will be easier to install; if you choose the front one, the scooter will be better controlled. We advise you to still bother with connecting the front wheel, it’s worth it. The wheels themselves can be taken as ordinary ones, with plastic discs. Wheels from garden carts work well.

Frame

The frame is made from ordinary steel pipes. Profiled steel 2.5 millimeters thick will be enough for a self-made electric scooter to withstand a load of up to 100 kilograms.

IMPORTANT: If you are making an electric scooter not entirely from scratch, but on the basis of a regular - non-motorized - scooter, you will not have any issues with the frame and wheels. Just choose from durable and stable models: very elegant ones may not be ready for serious loads.

Battery

Do not use heavy lead batteries! You will most likely not be able to carefully remove them under the deck, and the battery will simply break the entire balance of your scooter. If you are doing it on the basis of a screwdriver, there are no questions - use the original battery - if not, look at those for electric helicopters, the same drills and similar equipment.

You will also need

• Wires;
• Power button or toggle switch;
• Plastic box for battery;
• Fasteners (usually bolts and nuts).

It is not necessary to use welding or similar technically complex fastening methods.

How to make an electric scooter with your own hands?

The best choice would be to watch a video on YouTube before starting work. Look specifically for a scooter assembly based on the engine you choose and with the gear you choose - there are videos for almost all existing options.

And, in any case, you will need some experience working with your hands. Ideal if you have already worked with electrical and metal. If you don’t have any experience, we strongly recommend finding an assembly partner or at least a consultant - a person who can look at your idea and project and give their comments on it.

If you do everything carefully, a DIY electric scooter will cost only 5-7 thousand rubles, which means you can save a lot. Good luck with the build!