Production of packages as one of the options for your business. Production of plastic bags

Packages are considered a source of environmental hazard, which imposes some restrictions on it. This is due to the peculiarities of chemical and physical processes, waste generated in the course of work, and harmful emissions into the atmosphere. Also, production must meet special requirements due to the subtleties of technology.

There are several basic requirements that are imposed on production facilities by regulatory authorities:

production should be located in a non-residential area;
the room must be equipped with water supply and sewerage;
the power supply circuit must be three-phase, it is necessary to equip a separate ground loop for connecting equipment;
the room must be equipped autonomous system heating to maintain a constant temperature and humidity control system;
the height of the production workshop must be more than 7 meters (the height of the equipment reaches 6 m);
production needs to be equipped supply and exhaust ventilation to reduce the concentration of harmful substances in the air.
production must comply with GOST 10354-82. In the case of the production of food packaging bags, it is necessary to confirm the certification every 3 months.

In addition, this production is subject to standard requirements of sanitary, environmental, fire and security services.

Requirements for the material for the manufacture of products

starting material for production plastic bags serves, supplied in the form of granules. Granules different manufacturers differ in form. The polymer for the production of bags must be of high quality. Due to the low cost, Korean material is most often used. Their products differ from Russian manufacturers only in their low price.

For the production of garbage bags, as a rule, recycled products are used. The quality of the film is much worse, but the cost of the material is very low.

Technological stages of production:

production of a film from polymer granules;
drawing a picture on the film (advertising, logo);
package seam welding;
cutting the package;
finished product packaging.

Film making

Film production takes place in a separate installation - an extruder. It is this installation that imposes requirements on the height of the ceilings of the production hall.

Polymer granules are loaded into the extruder, with the help of a screw the material is fed into the heating chamber. At a temperature of 180-2400C, which is maintained by automation, with constant stirring of the material, it melts to a homogeneous mass. After preparing the material, it is extruded from the chamber through holes calibrated for a certain film thickness. These holes are circular in shape.

The molten mass extruded through the holes forms a film sleeve, which, under air pressure, rises to the top of the extruder, cooling along the way. In the upper part of the apparatus, the resulting film is cut and wound on a drum.

When the calculated length of the material is reached, the film is cut off and the winding of a new roll begins. To work on the extruder, separate service personnel are required. As a rule, one worker copes with the installation. His duties include filling the pellets into the feed hopper and changing the drums on the winder.

For the production of an opaque film of various color shades (as a rule, films for garbage bags), a dye is poured into the bunker together with granules. The content of dyes in the manufactured product is not more than 3%, this does not affect the strength characteristics of the material.

Drawing on film

Drawing is done using a flexographic machine. For application, elastic dyes are used, which are characterized by a high degree of adhesion to the base material. Paints are diluted with technical alcohol and constantly mixed in equipment containers.

Through a system of dispensers, each paint is fed to a separate roller, wetting it. On the roller is a printing plate, which prints one color on the film. The film is rewound on the drum through a system of rollers and rotates the colored rollers, which create the desired pattern.

These operations are for preparatory stages production of plastic bags. With a small production, it is possible to do without these operations, purchasing and giving, if necessary, to a printing center for imprinting. However, without this equipment, production is almost always unprofitable, and the cost of the package is higher than that of large manufacturers, even taking into account delivery from another city.

The printing press also requires one full-time staff to monitor ink consumption and film rewinding.

Package seam welding

A roll of film with a printed logo is fed into a bag making machine, which starts the actual bag making process.

The film roll is cut to the required width parameters, forms the shape of the future package and the fold of the bottom or side parts of the package. With a heating press constant temperature 180 C, the bottom or side seams of the package are formed and the roll of the package blanks is sent to the next operation.

Cutting the package

The bag blanks are pulled through an optical sensor, which determines the beginning and end of the bag according to the applied pattern, then the cutting guillotine cuts the bag out of the blank according to the template, forms a handle. This is where the production process of plastic bags ends, the products undergo quality control for the strength of the seams and the absence of defects.

The bag making machine is operated by one operator, who oversees the production process and ensures that plastic bags do not accumulate at the outlet of the machine. Finished products packed in batches of 100 products and sent to the warehouse.

Listed in the 2019 catalog. The companies have established production and wholesale sales. The prices - low, contractual. 100 industry representatives have been added to the list. Well-known suppliers in the Russian market:

"Foodupak"
"Package Service"
"IndustriPak",
Lietpak,
Greenpack, etc.

Products are widely used for food packaging, storage and transportation. Packaging products are used in production, in construction industry, in trade, etc. Packages are delivered in roll form or in batches. Production material - a film polymeric. Range:

polyethylene,
vacuum,
paper,
packaging,
with valve
with loop handle
T-shirt and other categories.

Companies have upgraded equipment. Colored ink printing of the company logo is available. Goods made of PVC, LDPE and HDPE polyethylene, polypropylene are popular. Customers order transparent containers, single-layer and multi-layer products. Delivery - Moscow and Moscow region, regions, for export.

Manufacturers are interested in cooperation with dealers, suppliers of materials. The size and color of production - at choice. Address, phone, website are indicated in the "Contacts" tab. We will send the order on time. Regarding buying packaging bags in bulk, downloading the price list - write to the manager. Quality at a bargain price!

Making plastic bags is a fairly common business. However, it has not lost its relevance for many years.. People buy plastic bags to carry luggage, pack gifts in them, put food on their way out of shops and supermarkets. This container is inexpensive. It is often used as an advertising field to promote a brand or promotion. For the production of polyethylene products, it will be required technological line from multiple installations manufacturing facility and several staff members. This business can be classified as a small business.

How to start a plastic bag business
How much money do you need to start a plastic bag business
Technology for the production of plastic bags
What room is needed for the production of plastic bags
How much can you earn in the production of plastic bags
What OKVED must be specified for the production of plastic bags
What documents are needed to open
What taxation system to choose for the production of plastic bags
Do I need permission to open

How to start a plastic bag business

Before you start organizing production, you need to study the market for products in your region. Usually about ten enterprises "get along" perfectly in one economic zone. Of course, there is competition among them, but there is enough work for everyone. It is necessary to analyze whether there is a free niche of products where one could sell their goods. There are not so many large enterprises, even on a national scale. For example, the production of T-shirt bags is usually established in every area. It also provides needs of the enterprises and the population. On average, the profitability of the full production cycle is 15%.

How much money do you need to start a plastic bag business

The easiest way to build technological process- this is the stamping of finished bags from a polyethylene billet. To do this, you need a cutting and soldering machine. It costs an average of 200-250 thousand rubles. A semi-automatic device will cost even less. However, such equipment will make it possible to produce the simplest and cheapest products from a thin film. Any additions in the form of handles will require different production equipment. But the assortment can be supplemented with garbage bags.

Technology for the production of plastic bags

Polyethylene film is a transparent and thin material, which is obtained by extrusion. The method itself consists in forcing the molten raw material through a hole of a given size and shape. The units for its implementation are called the extruder. The raw material is poured into it in the form of granules, and at the exit from the installation, a polyethylene blank in the form of a sleeve or a sheet will already be obtained. Polyethylene granules are produced by domestic factories, so it will not be difficult to deliver it to production. Typically, granules are used that are closest to a spherical shape and have a size of 3-5 mm. Garbage bags can be recycled. The extrusion unit is the basis of the technological line.

The whole technology can be described as follows:

Simple products without handles are simply fed into the machine, sealed and cut. The technology for the production of T-shirt bags is a little longer. First, the bottom of the bag is sealed, then the handles are cut with a hot knife. If the product has a pattern, then its equipment recognizes it with the help of a photocell.

Equipment for the production of plastic bags with a pattern is complemented by a photographic machine. He, by the way, can work not only with polyethylene surfaces. Elastic paints are used as a coloring agent.

In the bag making equipment market today you can find the most different models and equipment. Mostly devices from China, Korea and Turkey are presented. Gradually, domestic producers began to develop this market. It is important to choose best option, which would satisfy the needs of production and allow expanding the range of products. Basic set machines will cost approximately 60 thousand dollars. The machine for printing will cost about 65 thousand dollars. If a businessman does not have enough investments to buy it, then applying the image can be entrusted to other companies where such equipment is available. The cost of printing services will not greatly affect the cost of the final product.

What room is needed for the production of plastic bags

Certain requirements are imposed on the room where the line will be installed. This should be a shop high ceilings. The extrusion machine has rather large dimensions, and its height reaches 6 meters. Exhaust and heating must work in the room. Variable temperature or excessive air pollution affects the quality of polyethylene. Personnel must be recruited at the rate of one worker per technological operation. Working with the equipment is not difficult, but it is still better if employees are trained to work on it. Such courses are usually organized by machine tool suppliers.

How much can you earn in the production of plastic bags

And some more numbers. All machines for the production of bags will cost a minimum amount - 250 thousand rubles. This is if you focus on basic version. The equipment is capable of producing 25,000 items per shift. The cost of one package usually does not exceed 30 kopecks. When buying in bulk, prices start at 60 kopecks. For a month, the enterprise producing the most simple products can receive income from 500 thousand rubles. This figure is calculated taking into account the fact that all products are sold without delay in warehouses. The return on investment will then come in 12-18 months.

In the end, it should be mentioned that all over the world today they are trying to switch to more environmentally friendly packaging materials. There is no competition for plastic bags in our country yet. They are used without any restrictions. However, given the general trend towards the use of environmentally friendly packaging, it is necessary to provide for the possibility of manufacturing alternative, more natural products.

What OKVED must be specified for the production of plastic bags

For this direction business code OKVED is in section "C", which corresponds to the manufacturing industry. It contains a special code 22.22, directly related to the manufacture of plastic products intended for packaging various goods.

What documents are needed to open

When opening a small production - a mini-workshop, it will be enough to register as individual entrepreneur. Registration period does not exceed 5 days. To do this, you will need to submit an application and attach a photocopy of your passport to it, as well as pay a state fee for its consideration. It will be necessary to register with state authorities and open a bank account.

If you establish a sufficiently impressive production volume, then you need to register legal entity, in this case, a limited liability company is best suited. The package of documents, in comparison with the IP, is more impressive here. In addition to the application itself, you will need:

Shareholders' decision to establish an LLC;
Charter;
information about the director and chief accountant;
payment of state duty;
legal address;
authorized capital, etc.

What taxation system to choose for the production of plastic bags

IN without fail when submitting documents for registration, it will be necessary to indicate the taxation system according to which taxes will be paid. Simplification is suitable for this line of business. It allows you to pay 6% of the income received or 15% of the net profit, i.e. from the income-expenditure difference. However, in the latter case, you will need to provide supporting documents on the expenses incurred for the reporting period.

Do I need permission to open

To establish production for the manufacture of plastic bags, it will be necessary, in addition to the registration certificate, to run around the authorities and obtain a number of permits. First you need to contact Rospotrebnadzor and clarify with them which one normative documentation must be adhered to. After that, you will need to obtain permissions in:

fire inspection on the compliance of the facility with fire safety requirements;
sanitary and epidemiological stations;
environmental service;
electrical supervision service.

Our company is engaged in the production of high quality plastic bags with a logo, which are an attribute of corporate identity and are used by enterprises to promote a new brand. - a high-tech process that is performed on modern equipment using high-quality primary raw materials and consumables.

Print Methods:

silkscreen (circulation from 100 pieces) - Drawing a picture using stencils.
Persistent dye in the locations of the printing elements penetrates the printed material. Silk-screen printing can be used to apply large images with sufficient brightness. When making bags, this process takes a minimum of time.
Flexography(runs from 3000 pieces) - rotary printing based on liquid quick-drying paints using printed elastic forms mounted on cylinders with different circumferences.
The process is fast, not expensive and allows you to get a high-quality, very bright and wear-resistant logo. Profitable with a circulation of more than 3000 copies

In the process of manufacturing bags, polyethylene of high, medium and low pressure. Before printing, the product is exposed to an electrical current. After such a procedure, the logo remains in its original form for as long as possible. Bag making different type carried out using equipment of a certain model.

Bag making process

First step making bags "Extrusion" is a process of converting granular polyethylene into a film.
Raw materials enter the production shop in granules. The pellets pass through the forming holes of the extrusion equipment, whereby they are melted. The melted granules are sent to molding. During the molding process, the amorphous hot mass turns into a film, which cools down, hardens, and then is wound into rolls.

Second phase- Drawing on a film of drawing.
Polyethylene is applied with flexographic printing, which is characterized by high productivity. IN last years Flexography is widely used for drawing a picture on the film of future packages and packaging material. At the second stage of bag production, a special dye-printing machine is used.

Third stage- the roll is cut into a package.
Film rolls with a finished pattern are cut into bags using special cutting machines. For the manufacture of products of various types are used various models high-tech devices that also perform cutting and strengthening of handles. Automated machines are able to recognize cuts and welds, carry out recalculation and packaging of finished products.

In the manufacture of bags with a logo, products are obtained various shapes, from different ways handle attachment.

Our company produces plastic bags:

type "t-shirt";
high pressure with a cutting handle;
medium pressure with cutting handle;
low pressure with a cutting handle.

Bags made from high-density polyethylene are distinguished by their attractive appearance. They will not tear, even if there is an object with sharp edges inside. The logo is applied to the finished LDPE products with a cutting handle using the silk-screen printing method. HDPE bags (matte and rustling) are able to withstand a very large weight. They can accommodate bulky items. PSD products are different high density. The design and size of products, the composition of raw materials and the method of applying the logo are selected based on technological capabilities, the wishes of the customer, terms and circulation.

The production of plastic bags can be organized in the garage or in your basement. We will talk about this business today.

How many times a week do you visit the shops? Have you ever paid attention to how many different packages, sachets and large plastic bags you get per day? During the week? Per month? Try and count. I think you will be surprised. But, by the way, the cost of all these bags, packages, packages is most often initially included in the price of the product itself. And how many of these bags are sold every day throughout the country? Think about these numbers and you will understand that the production of plastic bags is a real "gold mine".

The main types of plastic bags currently in demand on the market are:

Package - "T-shirt".
Package with internal handles.
Packages for packing.
Polyethylene packaging.

The production of plastic bags can be arranged from purchased film, but if you approach the matter “on a large scale”, of course it is better to have products made from your own raw materials. In the first case (the production of plastic bags from purchased film), it will be enough to purchase a soldering and cutting machine.
Accordingly, the income will be small. But for this production it will be enough, say, simple garage. For the formation of a whole workshop with full cycle equipment processing will require much more:

A special machine is an extruder that forms plastic materials by pressure.
Soldering and cutting machine for cutting film on the right dimensions and soldering in the right places.
A die cutter used to form handles.
A room with high (up to ten meters) ceilings and an area of up to one hundred square meters, equipped with powerful ventilation and mandatory fire alarm and located on the outskirts locality or in the industrial sector. The reason for this condition is bad smell melted plastic.

The raw materials for the manufacture of plastic bags are polymeric materials:

polyethylene (waste);
polypropylene;
polystyrene in the form of granules.

They are made in a special device - a granulator at factories. Therefore, it will be necessary to conclude a contract for the uninterrupted supply of polymer granules. The cheapest raw materials are Korean or produced in the vast former USSR. The best way- this is the conclusion of a contract for the supply of raw materials directly with the manufacturing plant.

Sales of products

Plans for the sale of products need to be thought out in advance. Basically, these are wholesale enterprises. Recently, the printing of advertising on plastic bags has become widespread. This gives a significant increase in income. Of course, printing ads will require installation additional equipment. An option for the production of plastic bags can be the production of eco-bags.
Rapidly gaining popularity in recent years. Additional raw materials for the production of such bags are various oxo additives, the equipment remains the same.

Dessert for today - video "Production of plastic bags"