Typical manufacturing instructions Rostekhnadzor. Production instructions

Good day to everyone!
Well, that's what should exist instructions for labor protection during the operation of this or that equipment is understandable. But the expression of the type "set of equipment instructions" is straining like that. As for me, the instructions on from during the operation of the equipment, according to any, the rules and norms must fit on during the operation of the equipment - so why then still do a parallel "Talmud".
Or, for example, the concept is production instruction - The idea should also contain all the rules and rules for the operation of equipment.
Then it turns out already THREE type of instructions in one set of documentation about the same thing .......... nothing understand ??????
Express please for "(especially notphibious)" Are there any state institutes Approved concepts and norms on the number and content of the documentation. And then for our labor protection in my case, the more documentation the better

How it would be somehow decrypt three expressions:


3 - instruction manual of equipment ......

alex56. 13 June 2013 - 17:17

• Orenburg

Types and number of instructions in production

1 - Instructions for labor protection during operation of this or that equipment ....

Well it is clear...

2 - production instruction ......

Instructions operator operator on this equipment - often there are different local regimes and regulations ... relating directly to production .. not maintenance ..

3 - instruction manual of equipment ......

Usually, the instruction manual of the equipment manufacturer, which includes a common (without local realities) production and also any other - those characteristics, limit modes, maintenance, lubricant, replacement, replacement, repairs, manual assembly order ... TB With all this ...

Why do you need it? Question vector? Certification?

Ginseng 13 June 2013 - 17:30

• City: City Dzerzhinka
• Name: Evgeny Shevelev

Types and number of instructions in production

for our labor protection in my opinion, the more documentation the better

Well, the golden rule "the more paper, the cleaner of the ass" (and in the literal, and in the figurative sense) has not been canceled yet.
On this topic. In our chapito (a very serious office), the instructions called about this way: " Working Instructions According to the rules of work at ... "Next, the name of the operation and the transfer of equipment, in which the operation was carried out. Included detailed description The procedure for performing work, the rules of operation of this equipment and the requirements of on and TB, i.e., "three in one". There were such Talmuds on our site about the order of forty-fifty, and to me, the then remote master, it was supposed to hold all employees with a monthly briefing on painting. It was twenty years ago, now, probably, if something has changed, then a little. If not in the subject, please excuse.

Anatoly D. 13 June 2013 - 22:08

• City: Sk p. Woolly

Types and number of instructions in production

Why do you need it? Question vector? Certification?

Yes not ....................
It is like bringing documentation in order ................... I'm trying to figure out that you do not upload learning, but at the same time do not give a reason (compassionate engineers from both TB) Disprove my "good intention."
Example - I make up the instruction (production - as I called it) which briefly indicates the operation of the driver - (without too much) they tell me nonsense. All "examples" which I looked at 95% "transfusion from empty to empty" and disagreeable. I am in this world to the world and addressed specific clear templates with strictly defined items.

1) Walking on the watch, the driver of the compressor installation is obliged:

• Get familiar with the records in the watch journal.
• Make an external inspection of compressors for the fault and the integrity of the ground connection;
• Check the reliability of fixing protective housings;
• Check the absence of pressure in 1 - 2 steps;
• Check the absence of foreign objects on VK;

• Turn on the power of the VC control panels SA-1 switches;
• SA-2 operation modes control switches, put in the Authority;

3) During the operation of the VK in automatic mode, the driver is obliged:

• Monitor the oil pressure in the circulation lubrication system;
• Monitor air pressure in 1 - 2 steps;
• Monitor the lack and appearance of extraneous noise when compressors;
• Inspect the presence of air leaks, oil.

• On the remote control of the refused VC switch SA-2 put in the middle position (off);
• Disable the power control panel SA-1 (Off);
• Turn off the power supply of the corresponding VK on the schp - 1;
• Hang signs on schp - 1 and the corresponding VC - do not turn on people!;
• Make the appropriate record in the journal;
• Check out a malfunction to the senior mechanics or a shift master.

alex56. 14 June 2013 - 09:06

• Orenburg

Types and number of instructions in production

I am trying to figure out that you do not upload learning, but at the same time, do not give a reason (donated engineers from both TB) refute my "good intention".

In vain it's you .... And about the ass wrote .. Yes, and generally it is logical - the only moment at least something to put into the head of the student - these are instructions, when taking, repeated and extraordinary .. .. and it is necessary to use the maximum ..

Use your instructions for destination - as workers ...

promlyt. 14 June 2013 - 10:28

• City: Kiev.
• Name: Yulia Nikolaevna

Types and number of instructions in production

Check the oil level in the crankcase of each compressor;

In this case, it is not clear how to check the oil level, and how this level should be. It is written in the instruction manual for equipment. So there are already 1st instructions - the instruction manual. Next, production instructions. In the form in which you want to imagine it, it will not be complete. I explain: reading the operating manual The worker will be exactly 0.5 times (when good location Stars), because in the manual of operation a lot for him incomprehensible things. In the manual, everything and work, and maintenance, installation, and technical, and conservation are written in the manual. And the worker must describe only its part of the job, but with details arising from the equipment manual. So, the production instruction for the machine in the part of the oil check point must be viewed: Check the oil level. To take such a dipstick, omit on such a depth, etc. The oil level is determined by the PCU and should be at least (no more) such a mark. We get the 2nd instructions - production. Now the instruction on labor protection. How will the worker measure the oil level? Rather, should there be some means when it individual protectionwhether he can stick his hand into this crankcase, etc. We have 3 instructions. In order not to produce in the production of many letters, they make such an item in the production: "Security equipment comply with according to the instructions on TB and from No. ...".

Anatoly D. 14 June 2013 - 12:16

• City: Sk p. Woolly

Types and number of instructions in production

To take such a dipstick, omit on such a depth, etc. The oil level is determined by the PCU and should be at least (no more) such a mark.

Maybe you are right, but a worker that is allowed to compressors not from the culinary school - and passes the exams on the main profession before starting work.

promlyt. 14 June 2013 - 12:26

• City: Kiev.
• Name: Yulia Nikolaevna

Types and number of instructions in production

but a worker that is allowed to compressors not from the culinary school

So who argues that a working professional in his business. Only the modifications of the equipment of the CSO-go how many and instructions you write for specific equipment in your work, and agree with the instruction manual. It is not a fact that it is on your compressor that the oil level measurement is made as they taught the worker in the professional chill.

vladius. 14 June 2013 - 19:20

• City: Nevinnomyssk
• Name: Vladimir Petrovich

Types and number of instructions in production

How it would be somehow decrypt three expressions:
1 - Instructions for labor protection during operation of this or that equipment ....
2 - production instruction ......
3 - instruction manual of equipment ......

In general, the generally accepted definition of the term production instruction does not exist. Each defines it in the measure of its corruption or awareness.
Rather, this is a collective image. That's how it treats him OST 64-02-003-2002
List of industrial
instructions.
"The section provides a list of instructions, the presence of which and the manual
which are mandatory for doing this technological process, therein
number:
1) detailed instructions conducting the technological process on all workers
places in accordance with the staff schedule, including jobs through
professions;
2) safety instructions, production sanitation, fire
production of production (shop) or other production units,
if they have significant differences from overall characteristics Production
(shop);
3) launcher instructions (when starting new industries);
4) liquidation plan emergency situations and accidents (if production is included
the list of production, for which the development of such plans is obligatory);
5) instructions for the preparation of equipment for repair and reception of equipment from
repair, large-scale, permanent production;
6) Instructions for use of equipment, measuring instruments and means
automation;
7) Floor Plan production building;
Instructions for the prevention of the microbial generation of raw materials and finished
products during storage and in production. "
This can also include instructions on the relationship, Production control, training, briefing, testing, regulations of document management, etc. etc.
Binding in all of this variety of local regulatory documents We had instructions on from workplaces and job descriptions, because They had lists of instructions that the worker should know and observe.

Anatoly D. 15 June 2013 - 23:48

• City: Sk p. Woolly

Types and number of instructions in production

In general, the generally accepted definition of the term production instruction does not exist. Each defines it in the measure of its corruption or awareness.
Rather, this is a collective image.

So I came to the opinion that every engineer or other high-ranking face from and PB himself comes up with the rules for conducting documentation. We, in principle, the standard of PB from and OS, but in it, as well as correctly determined on the specific content and number of instructions. There is a list Recommended journals from by divisions. Also exists too recommended The list relating to the technical documentation - in it, too, nothing concrete. Based on all this, for some reason he believes that by quantity recommended Must be at least two times more instructions and magazines. I agree that you need to register everything, to get acquainted with the painting. In order, then it was possible to say. And we warned you ... They were told about it .... And you - and with us the responsibility was removed \u003d\u003d The nonsense is completely \u003d\u003d Such a number of information a person is simply not able to "absorb" not real!
I think reasonably instructions should be color - generalized and relating only to a narrow specific work activity. Masters, mechanics must conduct repeated - brief instructions directly by type of daily activities and the main responsibilities of their personnel of a brigade or service. But all sorts of classes, meetings - the safety hour, conversations for the lessons learned from the incidents, additional training on the go and emergencies and everything that indirectly concerns the workers and should be familiarized to be familiarized - specialists from and PB should be engaged.
We have already done on directions from the list of instructions, the instructions themselves, indicated the items of instructions when carrying out instructions (in the view so competent !!!) ................ I arrived a "auditor" and asked Art. Master: How many people in the division are you ??? ... how much time leaves to carry into each way ??? \u003d\u003d\u003d And when are you doing production ??? ...... !!! .......... change the power of new lists on another instructions write a lot of paper again .... the "senior auditor" \u003d again everything changes - this is necessary to exclude ......, add .. ......, it is to introduce it ..... but it will take it ....... brrrrrrrrrrrrrrrIt turns out infinity!
Per note byOST 64-02-003-2002 Thank you! But he is according to the technological regulations for the production of drugs and their semi-products ... And we seem more to the machine-building and oil industry. If you refer to it, they can say that it is not about us .................. Maybe something is (from the OS) on the specific!?

The production instruction is a position that reflects the entire spectrum of relations to develop between an employee of the organization and manufactured by it, as well as technical workwhich happens at the enterprise. For a particular specialist, an individual regulatory certificate is being developed. All items of this provision take into account numerous aspects with the increase in the magnitude of complex and dangerous factors The production instruction reflects an increasing number of regulatory documents.

Officials possess universality and do not have a certain standard standard. Production instruction due to the fact that it is based on large quantities Legislative acts does not allow to deviate in the descriptions of technological processes. Documents that are applied in the development of officials for various specialties regulate professional actions of workers. These functions are reflected in the form of industrial behavior, which, in turn, is issued in the form of production instructions. The main purpose of this document is:

Lighting detailed instructions and rules for working with mechanical stationary systemshaving a start and installation of both manual and automatic character;

Establishment of requirements for the magnitude of the workload for each specific profession;

Determination of the total level of vibration;

An indication of the magnitude of the thermal impact, which is calculated on the basis of their pores of the year, as well as the duration of this influence, etc.

Production instruction reflects one of the essential factors. manufacturing process - the severity of work. It is determined on the basis of knowledge of the mass of goods that need to raise and move manual way. For the calculation of the severity of professional activity, it is necessary to determine and dynamic load produced on the employee's body for one shift. Unit of measurement of this indicator are kilograms. Severity labor process Determined for those workers who are engaged in physical activity.

In the production instruction, the right of employees is prescribed on the compliance with the conditions that meet the requirements for labor protection. According to the Labor Code of the Russian Federation, state guarantees are established to employees. At the same time, the employer is assigned the obligation to ensure safe conditions and compliance with labor protection requirements. Tk of the Russian Federation prescribes the need to control and state supervision over the execution of all prescribing actions. At the same time, this legislative act establishes responsibility for violations of all requirements relating to these provisions to reflect and in job descriptions of specialists.

Production regulations reflect minimum standards that are intended to provide employees with overalls and shoes, as well as this provision is mandatory for safe Conditions Labor and should not be broken by an employer nor an employee.

Can be hiring. At the same time, they can be approved as a separate document. Those who constitute job descriptions (usually these functions are assigned to the enterprise personnel department), have the right to appeal to consultation to those skilled in the art. In their work, you can also use numerous regulatory documents. So, on the basis of labor agreement and in full compliance with the Labor Code of the Russian Federation and other legislative acts that regulate legal relations in the field of labor, the job description of the Brigadier and Workers, Master and Economist, Director and Chief Accountant is drawn up, etc.

In many modern firms engaged in the release of goods, in order to optimize the interaction of employees and management, production instructions are published. They are considered as local regulatory sources that have the same legal force, in particular, with employment contracts. What is the specificity of the relevant instructions? How is their development?

What is a production instruction?

Under the production instructions, it is customary to understand the local legal act, which regulates the labor function of the hired employee, determines the list of its responsibilities, rights, as well as the conditions for the occurrence of responsibility for certain actions. It can be noted that labor protection at the enterprise implies compilation by employees of the company responsible for managing personnel, along with the document under consideration, such sources as an instruction on fire safety, labor protection instructions.

All types of the marked sources are compiled in accordance with the legislation of the Russian Federation, as well as due to the internal corporate norms established at a particular enterprise. Labor protection at the enterprise is a process that requires the greatest attention to the development of the species under consideration.

The production instructions are recorded norms characterizing a particular position in the company. So, it reflects the rules establishing what work is obliged to fulfill the employee, the requirements for the qualification level of the employee.

Consider more details of the use of the documents under consideration.

Purpose of production instructions

Why do I need a company manufacturing instruction? The appointment of this document, if you follow the norms of official sources of law and corporate governance, is to ensure regulatory management of personnel management in the company. Production instruction regulates:

• key personnel management issues;
• interaction of employees of various profiles with colleagues and leadership;
• the procedure for performing specific specialists of labor functions.

Creating a high quality study of production instructions allows the company:

• line up effective system division of labor in the organization;
• stimulate labor productivity;
• ensure control over the activities of individual workers or their groups;
• improve the level of responsibility of employees of the company's own actions in the process of solving problems related to business development.

The presence in the intracorporate system of document management of production instructions allows the firm to accelerate the process of adapting new employees to the specifics of local production tasks. This contributes to the stability of the process of producing goods, providing services, stimulates business growth and the development of new promising segments.

Relationship of production instructions with other internal corporate sources

The document under consideration is quite closely associated with other local regulatory acts that are published in the enterprise. First of all, it should be noted that the production instruction is a source that can be divided into a number of categories. Which ones?

There are sources such as the production instruction of fire safety. In it, special attention is paid to the rules of responding to employees on the emergence of a fire threat. It can complement the main production instructions or publish as a separate local source.

There are instructions for industrial sanitation. They are recorded norms reflecting how employees act in order to maintain required level Sanitary conditions for working work. This document, again, can complement the main or publish as an independent local source.

In some cases, the source in question may regulate the labor functions not by posts, but in the areas of the activities of specialists. For example, production instructions for the operation of electrical installations may be made. There are documents similar appointments associated with other areas of labor protection - who are not directly related to the labor functions of employees of enterprises. So there are production and technical instructions, which, in their structure, can be approached by the manuals for the operation of certain objects of fixed assets used in production.

The document in question is being developed for each position by specialists of the company's personnel service. To do this, a typical production instruction may be used for a given position as well as various sources rights. For example, a qualifying reference book approved by the Ministry of Labor of the Russian Federation in Resolution No. 37, published on 21.08.1998. Source sources of law, recommendations of experts and analysts are often used for this purpose.

What source must be used to develop optimal job descriptiondepends on the scale of the enterprise, types of products, the characteristics of the organization of the production process. The requirements for the relevant documents, which are nominated by a higher organization, the owners of the company, investors may also matter.

Production instructions as a source of regulation of the technological process and an employment contract

The production instruction is related to the employee's employment contract. In some cases, their position is duplicated or complemented. In many firms, personnel service specialists prefer to include as a larger amount of norms characterizing the production instructions, it is in the employment contract. This is due to their desire to minimize labor costs for document management: the fewer sources of local rules, the easier it is to organize their accounting.

But it is not always effective. The fact is that in some cases, the production instructions need to include a description of the technological process, while in the composition of the employment contract the appropriate wording is sometimes problematic. The technological process is one of the main criteria for allocating production instructions from other types of local sources of norms. In order for an employee of the company correctly ensure the compliance of his work to the marked criterion, the employer must provide him with the opportunity to familiarize himself with the official source of the requirements for his labor function.

In the event that the instructions in question appear separate sources - in contracts concluded by the company with employees under the TK RF, it is usually indicated by reference to them. It can be noted that both the production instruction and the employment contract have the same legal force in terms of the law. If an employee breaks the norms that he pledged to perform according to the instructions - including those that characterize the technological process, then the same legal consequences may appear that arise in non-compliance with the provisions of the contract.

Production and job descriptions

So, the production instruction can be used in the firm along with other sources for labor protection. Some of them are similar to it, complement it. In particular, the production instruction is very similar to the official.

In some cases, they are legally considered synonyms. To compile the job instructions, the same sources of law can be used, which is noted above. But, in fact, the production instruction characterizes mainly work positions, and therefore is compiled most often by personnel services industrial enterprises. In the relevant document, a significant place is a description of the technological process, which must follow the employee of the company as part of the implementation of its own labor function.

That is, the scope of application of the document under consideration is narrower. The production instruction regulates labor activity in industrial firms. In turn, for service enterprises more characteristic of the publication of documents of the second type. But from the point of view of the structure, those and others will be practically the same.

Structure of the production instruction

We will study, thus, in what structure a typical production instruction may be presented. The document under consideration most often consists of the following key sections:

• "General provisions."
• "Qualification requirements".
• "Production functions".
• "Responsibilities".
• "Rights".
• "A responsibility".

In some cases, the production instruction is complemented by other sections - for example, regulating the procedure for awarding an employee for outstanding achievements in labor.

The specified structure of the document, in general, is applicable to the job instruction. The main distinctive criterion between the relevant types of documents, as we noted above, is the scope of application.

The procedure for developing production instructions is usually approved by the local regulatory acts of the employer company, since at the official level of such sources of law in the Russian Federation is not accepted. We study the procedure for developing a source, which is discussed, more.

Features of the development of production instructions

First of all, you can learn the question: in connection with which the company has the need to develop production instructions? As a rule, this need becomes relevant:

• when the company forms an additional staff of employees (for example, in connection with the expansion of production, the opening of new branches);
• with a significant change in the employment function, which is regulated by local standards taken earlier;
• when changing the content labor contracts with employees due to certain reasons (for example, in the modernization of production).

Production instructions - a document that can be recommended for developing in the firm on the recommendation of a higher structure, experts, audit companies. The source under consideration can be issued as an independent source or approved as an annex to the employee's contract. In Russian firms, the main types of documents used in the labor protection system (production, job descriptions in particular) are developed using both methods.

But, in general, both procedures are characterized by similar stages. We study them in more detail.

First of all, personnel service specialists work out the text content of the document. To do this, it can be used as we noted above, a typical production instruction, as well as official sources of law.

Section of a document reflecting it general provisionsAs a rule, it does not cause difficulties in the design. This part of the instruction is among those that are characterized by minimal differences when comparing documents developed for different positions or groups of labor functions.

Certain nuances characterize the design of the "Qualification Requirements" section. They are most often considered in the context:

• duties;
• the necessary knowledge of the employee;
• the level of education of a specialist and other qualification criteria.

If a typical production instruction is used in the process of creating a document, then the wording, which is present in it can sufficiently superficially regulate the specifics of labor functions at a particular enterprise. In this regard, the company's personnel service may be needed to supplement the relevant norms of those that more effectively reflect the features of the production process in the firm. To solve this problem, it can be attracted by the help of experts and analysts.

The next key section of the document is "Production Functions". Its preparation must be paid to special attention: as a rule, it is precisely for it that it is characterized by norms reflecting the specifics of regulating a particular employment function.

For example, the production instructions for the operation of electrical installations can regulate the functions, very prominent with those that characterize the work, for example, locksmith. This may be due to the specifics of the equipment used by a specialist of the profile for which the document is drawn up. The production instruction of the locksmith will include norms, more detailed regulating other labor function.

The "Responsibilities" section of the instructions are also among those that include formulations reflecting the specifics of a particular position in the enterprise. For service specialist plumbing equipment Responsibilities will be alone for the worker - others. For example, for plumbing, the function is characteristic of ensuring a good operation of heating systems, water supply, conducting timely repairs of the relevant infrastructure. In turn, the worker can be responsible for the correct installation of these systems, checking their initial performance.

Such sections like "rights" and "responsibility", in turn, may include sufficiently universal wording. The production instruction of a worker, locksmith, electrical installation specialist can have almost similar norms in terms of the marked sections of the document in question.

The next step in creating the production instruction is the design. We study its features more.

Features of production instructions

When solving the relevant task, you can focus on official sources of law - such as, for example, GOST R 6.30-2003. This GOST regulates the procedure for creating internal corporate administrative documentation in enterprises. Basic requirements that contain the appropriate

The production instruction is an operational document of the organization intended for the service personnel of a hazardous production facility, which indicates the procedure for the execution of labor functions of workers in conducting professional activities.

In accordance with the Regulations on the organization of training and verification of knowledge of workers' organizations, the supervised federal services in the environmental, technological and nuclear supervision given in the order of Rostekhnadzor "On the procedure for the preparation and certification of employees of organizations, the Supervisory Federal Service for Environmental, Technological and Atomic Supervision" 29.01. 2007 No. 37 ", workers of organizations operating OPO periodically tested the knowledge of production instructions at least once every 12 months.

The requirement for the availability and content of production instructions is established by federal norms and rules, manual documents Industries, organizations, taking into account the characteristics of the use of hazardous production facilities and operated equipment and machines, as well as in separate regulations and governing letters of Rostechnadzor.

Production instructions should develop managers structural units, technologists, engineers, leading experts manufacturing workshops and plots, main engineer service, PTO, etc. The production instruction is approved by the head or technical leader of the Organization, which operates hazardous production facilities. If necessary, the instructions should be amended and additions, or the document must be issued anew, and the previous instruction is canceled by order of the head. All information about changes or introducing new instructions should be brought to workers in writing. The amendments are made in the event of adoption or amendments to federal norms and rules and regulations.

Typical production instructions

There is no unified approved typical form of production instructions. Its development is the responsibility of an organization operating OPO. The structure of the production instructions, as a rule, includes the following sections:

1. General provisions on the organization.
2. Information about a dangerous production facility.
3. Information about the certification of specialists and training workers in the field of industrial safety, data on the periodicity of briefing.
4. Management hierarchy, with these relationships and subordination with various departments and services of the Organization, related jobs, the scheme of the organizational structure of the organization affecting the entire production cycle process, from the stage of developing a PPR to the withdrawal of equipment from exploitation and its conservation.
5. Rights, duties, responsibility and subordination of employees involved in the production cycle
6. The order of admission and delivery of duty.
7. Description of the production cycle. O. Information technological schemes and technological regimens.
8. Start and stopping equipment.
9. Actions with unauthorized equipment stops - a detailed indication of possible deviations from the regulated technological regime and the methods of eliminating each of them.
10. Emergency stopping equipment. Possible consequences of emergency stopping equipment and ways to overcome significant material damage.
11. The procedure for first aid victims in production. Ways evacuation.
12. Major techniques safe hold technological operations.
13. Technological maps, work drawings, etc.
14. Description of the workplace.
15. The procedure for making changes and additions to the production instructions.

Probably, each old driver of the domestic car has an instruction manual. As a rule, it is a bit disheveled, swollen from moisture, washed, mastered gasoline, a book, and a laying of the gearbox serves as a laying for it. In this book, it is described which devices and nodes are included in the machine package, what to do if foreign smells or knocks appeared, with which it can be due and how it threatens the car (and the driver). If the driver faced difficulties, he opens up this book, looks electrical circuit Or the circuit of the mounting block, in order to determine where the problem begins. The car is a production assembly product, and the manufacturer in the operating manual lists the possible breakdowns and the reasons for their appearance that occurred with car owners earlier, with other series, with other modifications.

The same thing happens with the production instructions. Equipment - factory, certified, and the whole series is released to consumers of equipment in different production, cities, in different climatic belts, in different skillful and crazy hands, so in the instruction manual, all possible breakdowns, characteristic, for example, for organizations operating the OPO in the Eternal Merzlot zone, or on the contrary, in the desert sandy steppes cannot be indicated.

Therefore, who, if not those who exploit the OPO in local, specific conditions, can know better than the manufacturer, how will the equipment behave in a particular situation, what dangers are waiting for those who live near the OPOO, also depends on the wind roses, and from Relief is a distant mountain village, enriched with oxygen, or wetlands with methane.

If the enterprise is engaged in coking or hydrogenation of coal, where methane emissions are possible, and there is a probability of methane explosion - the main risk of methane, in the production instruction, in the "Emergency situations" section should be specified: the workers must be immediately removed from underground workings over 0.7% by volume. , And the premises must be ventured. Therefore, the main thing preventive measure Against the warning of methane emissions is the presence of excellent ventilation in the mine. Since methane inert and a low-solvent in water, in the production instruction it should be indicated: in individual protection it is necessary to apply the PD-3, SSC-TM, SIP-1, SP-20, SSC-T, and so on, all these self-supporters absorb exhaled wet air Out of mouth and produce saving oxygen from saliva, by reaction with carbon dioxide.

If the company is not associated with possible emissions of methane, then in this case the filtering gas mask will effectively use. And in developments with possible poisoning and explosion of methane filter gas mask, which is a dead poultice, are useless.

the peculiarities of the technological service are better known in place. And this experience, coupled with the executive documentation of the manufacturer, should be used in the development of production instructions. During an emergency, the employee will soon be flipped by multi-page work, it will be necessary to look into the instruction, and fulfill the prescribed. This is the task of the production instruction - to be a guide for the artist.

The production instruction is drawn up on each profession of workers operating dangerous production facilities.

In paragraph 26 of the provisions on the organization of training and verification of knowledge of workers' organizations, the supervisory federal services on environmental, technological and nuclear surveillance, utensils. Order of Rostechnadzor of January 29, 2007 No. 37, it was stated that in organizations that carry out construction, operation, reconstruction, technical re-equipment, conservation and liquidation of hazardous production facilities; electric power facility; an object on which electrical is operated, heat plants and networks, hydraulic structures, manufacturing, installation, commissioning, maintenance and repair of technical devices (machines and equipment) used at facilities, transportation of hazardous substances, production instructions should be approved.

FGP in the field of industrial safety "The safety rules of gas distribution and gas consumption", approved by order of Rostechnadzor of 15.11.2013 No. 542, leads exemplary requirements for the content of the production instruction.

• description and characteristics of products, as a result of the technological operation under consideration;
• description of the technological process;
• requirements for technological equipment used for this operation. List and description of control systems, automation, measurements, alarm;
  - Description of start-up operations and inclusion in the operation of equipment, for maintenance of equipment during operation, when stopping equipment and activities during the period of planned repairs;
  - List possible faults Equipment and malfunction activities.
• requirements for manufacturing equipment. The order of start after commissioning. Operation of work in idle mode. The order of start-up after major repairs.
• methods and methods of control of production. Control and measuring instruments, and automation
• characteristics of used raw materials, components, materials, blanks.
• Actions in emergency situations. The characteristic of the striking action during a fire or explosion of the used raw materials and components, and methods for its neutralization.

The methodological basis for the production instruction is the executive documentation (schemes, drawings, user manual, product passport, advertising, etc. Plant manufacturer of this equipment, taking into account the profile of the production facility, specific requirements for the operation of equipment, technical devices used with raw materials, loading, replacement.

Content of the production instruction

After the introduction and characteristics of a dangerous production facility, the developer of the production instruction must specify the following data in the instructions:

1. View and types of equipment. Main characteristics and appointment.
2. Requirements for industrial personnel.
3. Personnel responsibilities during monitoring and controlling the work of the technological line;
4. Procedure for verifying the serviceable service technological lines and relating to them equipment in working condition;
5. Order, deadlines and ways to check fittings, safety devices, instruments of automatic protection and alarm;
6. The order of start-up to work and stop (termination) of equipment;
7. Security measures during equipment. The actions of personnel in the elimination of emergencies.
8. Cases that require immediate stopping equipment provided by federal norms and regulations of industrial safety, as well as other, due to the specificity of the equipment. The order of emergency stop and reduce pressure to atmospheric, or, for example, gaspace to permissible level establish depending on the specific inclusion scheme equipment and technological process;
9. Staff actions in the elimination of emergency situations;
10. The procedure for conducting a shift journal (registration of reception and duty, checking the record by the person responsible for the good condition and safe operation of the equipment).

Persons who have passed a preliminary medical examination, a periodic medical examination, and not having contraindications to carry out work, be no 18 years old, and have undergogered labor and industrial safety, safe methods and techniques for labor protection, must be carried out. , first aid for accidents at work, introductory and primary labor protection instructions in the workplace, internship in the workplace and verification of knowledge of labor protection requirements, secure methods and techniques of work;

Employees busy service Hazardous production facilities should be provided with appropriate overalls, footwear and other means of individual protection according to their profession and their work performed in accordance with the type-level sectoral issues of free issuing workwear, specialobuvi and other personal protective equipment.

Checking knowledge of production instructions

Employees periodically tested the knowledge of this manufacturing instruction at least once every 12 months. Before checking knowledge, classes, lectures, seminars, advice are organized.

An extraordinary knowledge check is carried out:

• when switching to another organization;
• in case of changes in production instructions;
• on the prescription of officials of territorial bodies Federal Service on environmental, technological and nuclear surveillance in the fulfillment of official duties in cases of identifying insufficient knowledge of instructions.

When breaking in the work in the specialty more than 12 months employees after checking knowledge before admission to independent work Pass internship for restoring practical skills.

Admission to independent work is issued by an order by the organization. The admission of personnel to self-maintenance of equipment is issued by order (ordered) on the organization or shop.

The production instruction should be in the workplace and issued on receipt of service personnel. The worker should sign on obtaining an instance of the production instruction in the log of arbitrary shape. A backup set of production instructions should be placed on the bench. Equipment on the equipment must be posted on workplaces, be clearly visible. All entries should be constantly updated to eliminate unauthorized personnel actions in emergency situations.

Maintenance (technical support) is carried out throughout the entire life term. Additionally, when issuing questions, the current technical advice of the operating personnel by the manufacturer's specialists are held. Recommendations for maintenance equipment are given in passports and accompanying technical documentswho are an integral part of the manufacturer's documentation.

For the operational solution of technical issues related to the operation of hazardous production facilities:

• appointed by order of responsible employees for the operation of equipment __________
• a list of regulatory technical documentation on which personnel trained in the manufacturer's regional centers is posted on the stand in ______________________;
• recommendations for the preparation of operating instructions for the operation of equipment;
• organized maintenance of current operational documentation, equipment for equipment operations, reflection of the operating parameters of the equipment;
• in the production instruction, the manufacturer's recommendations are taken into account safe operation equipment;
• compiled a plan to eliminate emergencies.

To maintain equipment in good condition, the operating organization is obliged to carry out a timely repair, in accordance with the schedule plan. When repaired, the requirements for labor protection and industrial safety are followed in industry rules and instructions.

One of the delusions is that many consider "ITR-AM" make up job descriptions, and "workers" are industrial.

The profession is called the skill that is received after the thoroughties, for example, accountant, radio engineer, personnel manager, plumbing, welder. They studied, and in the result of training was a diploma or a certificate in which the received profession is prescribed. This entry is necessary in order to understand how to make production instructions and distinguish it from other instructions or determine the information that is specified in it.

What is the position?

Under the post is understood as a complex or a set of responsibilities that will have to do the work accepted.

The electromonter, for example, can take to the post of Assistant Brigadier Monterters,

the radio engineer can occupy the position of engineer-designer 2 categories, the personnel manager can accept the position of head of the subscriber room.

There are no need for training for some positions, these are such posts as a cleaner of premises, a night watchman, a watch and others.

Organizations are available regular schedulesconsisting of the list of posts. Sometimes, if necessary, the profession is specified by a separate column. There are cases of coincidence of the post and profession.

How to make production instructions

Every employee when receiving is imputed certain official dutiesare set forth in the job description. Now we have come to the time how to make production instructions. They are tied to a specific technical or technological process or equipment with which the employee will face during the work. An employee can be any - ITR or "hard worker". The job instruction provides more extensive concepts, and in production - direct actions in a certain situation. For example:

At 8:00 you need to take a shift transmission log from the table.

Up to 8:10 You must fill in the lines concerning you.

Ensure that no one's shield.

Wear rubber mittens and turn the main chopper.

Production instructions are drawn up according to interstate standards

GOST 3. 1105-84 " one system Technological documentation. Forms and rules of paperwork general purpose", Which were put into effect by the Resolution of the USSR State Standard No. 4070 November 30, 1984. As for the term of instructions, it is also necessary to watch GOST. If there is no requirements for the term, then it can be installed in the instructions yourself, but if they did not install, it will be indefinite. In terms of production instructions, partially operational instructions are indicated in the framework of the study process with equipment or technology, as well as excerpts from labor protection instructions.