Sawmill machines. Canting machine MS Maschinenbau mod. UBS (Germany) German disk sawmill

General characteristics:
UBS cant saws are designed and manufactured by the German company MS MASCHINENBAU, which specializes in supplying competitive high-performance woodworking machines to the world market. The UBS model is characterized by reliability and stability of the design, excellent quality of manufactured products in accordance with European standards, as well as high productivity (from 150 to 200 cubic meters processed wood per shift). These qualities determine the demand and prevalence of the MS MASCHINENBAU UBS canting machine at large industrial woodworking enterprises as the main equipment of the first row.

Purpose:
The MS MASCHINENBAU UBS canter is used to process logs with a diameter of 120 to 390 mm in order to produce double-edged timber, Not edged board, croaker.

Advantages of the canting machine MS MASCHINENBAU UBS:

The machine is equipped with the possibility of increasing the engine power up to 110 kW, which provides high efficiency and equipment productivity (up to 200 cubic meters per shift);

Stepless, smooth change in the feed rate of the workpiece from 0 to 30 m/min allows cutting logs in accordance with the conditions of material processing, thereby improving the quality of products and protecting the machine engine from overloads;

The design of the machine is distinguished by the accuracy, reliability and durability inherent in German equipment, which allow for efficient operation of the machine in two shifts;

The shafts of the saw unit are located on top, above the material for processing, which completely eliminates the possibility of wood jamming during movement cutting tool, since the produced sawn timber under its own gravity falls into the technological opening of the machine, without interfering with the movement of the saw unit;

The high quality of material processing, the accuracy and reliability of the equipment operation are ensured by excellent components from the world's leading manufacturers: "LAMMERS", "SEW" (engines); "SIEMENS", "LENZE" (electrical and electronics); SKF, FAG (bearings), SIKO (measuring instruments);

The machine is able to function without a log tilting mechanism;

To reduce the energy consumption of production, the drive of the saw unit operates directly (without pulleys and belts), which makes it possible to use less powerful motors to achieve high cutting speeds;

The machine can be operated at low temperatures (down to -20 ˚С) thanks to the heating system of the electrical cabinet equipped with a thermostat;

The material is fed into the processing area by means of a lower conveyor belt equipped with a double toothed chain located in the center of the chute, which ensures continuous movement of the logs and reduces machine downtime;

The safety of the operator's work is ensured by devices (upper and lower), which are designed to prevent the ejection of the workpiece outside the working area of ​​the machine; in case of unstable operation of the log ejection protection system, the automatic shutdown machine tool equipment;

Precise basing of the material during its supply is ensured by a device for pressing the material to the surface of the supply conveyor equipped with a toothed chain;

Special plates equipped with exhaust system machine, carry out a reliable clamping of the double-edged beam, the movement of the log is carried out using a drive station of increased power.

Design features of the MS MASCHINENBAU UBS canting machine:

1. Saw shafts
The design of the saw units provides for the upper basing of the shafts to accommodate the processing tool, which completely eliminates the possibility of wood getting stuck in the saw set.

2. Features of the saw unit drive
The direct drive of saw units from the electric motor does not provide for the use of belt pulleys and V-belts, since their absence reduces production costs for electricity, and also provides high-quality and high-speed material processing when using engines of lower power.

3. Equipping the machine with circular saws in the amount of 6 pcs.
The machine can be equipped with several circular saws (up to 6 pieces). The maximum number of saws in each flange is 3 pcs. The standard scope of supply includes a set of 6 circular saw blades with a diameter of 900 mm.

4. Material conveyor belt
Material is transported to the processing area by means of a feeding mechanism equipped with a bottom conveyor belt equipped with two rows of chains with teeth for stable and continuous feeding of logs.

5. Log turning mechanism (optional)
Precise basing of the material relative to the processing tool is carried out using a log tilting system equipped with driven chain levers that lift the log above the feed table and rotate it longitudinally.

6. Movement of finished products.
Finished products are moved at the exit of the machine by means of a conveyor belt equipped with a bar delay mechanism.

7. High strength and design reliability.
The design of the machine is made of high-strength steel of German production with a thickness of 20 mm, which ensures the rigidity and reliability of the base, the accuracy and stability of the equipment. The machine is equipped with the ability to install powerful electric motors to drive saw units.

8. Fastening of circular saws on flanges.
The process of reconfiguring the processing tool is simple and convenient due to the use in the design of the saw assembly of the rigid attachment of circular saws on two flanges located on the same axis.

9. Possibility of vertical movement of saw unit drive motors.
The electric motors by which the machining tools operate can be moved along the Y-axis in steps of 50 mm according to the diameter of the saw blades (maximum diameter is 1000 mm).

10. Wedging knives for fixing the timber.
The system, located at the exit of the machine, consisting of riving knives and pressure rollers, produces a reliable fixation of the finished timber.

11. Smooth material feed.
The speed of moving the material into the processing zone is regulated steplessly depending on the operating conditions of the equipment, the parameters of the logs supplied and the production tasks (from 5 to 30 m/min).

12. Ergonomic control panel.
Setting, adjustment and control of the functioning of the equipment is carried out with remote control control, which is equipped with ammeters (to control the load on the processing tool), a digital cut width counter, electronic system cutting width adjustment (optional).

13. Protection against ejection of the workpiece outside the working area.
The safety of the operator's work is guaranteed by the system of upper and lower claw protection, which excludes the possibility of ejection of the processed material outside the working area of ​​the machine.

14. Roller at the entrance of the machine.
The conveyor feed belt is equipped with a tapered drive roller with a ribbed surface, which ensures reliable clamping of the material, its precise location relative to the center of the conveyor belt, and also enhances the feed pressure due to the pneumatic cylinder. Such a system completely eliminates the possibility of displacement of the log on the conveyor belt.

15. Feed log diameter limiter.
The material inlet system is equipped with a wreath-shaped plate, which is designed to eliminate the possibility of feeding into working area logs large diameter(more than 400 mm).

For tilting logs as a GIFT!

Let's pick up for your disk power-saw bench.

Disc sawmill

Disc sawmill is a wood processing machine for vertical or miter sawing, great alternative band sawmill.

corner circular sawmill makes it possible to cut in two directions at once: across the log and along the log. Circular saws on charcoal sawmills process wood with a diameter of 70 mm or more. Angle sawmill does not require installation on a special platform. The only condition for the uninterrupted operation of a circular sawmill for angle sawing is that the device is not affected by precipitation.

Horizontal sawmill no less common in the field of woodworking. Such sawmills are disassembled and easily transported. The main advantage of horizontal disc sawmills is the absence of idling. People who do not have special skills can work on a horizontal sawmill. Management is carried out using the control panel.

sawmill disk vertical necessary for the production of timber and boards. With the help of a vertical sawmill, you can get ready-made lumber in one pass.

Circular sawmill with edger block - this is a mechanism that is attached to the main carriage of a circular sawmill to obtain edged lumber in one processing.

double disc sawmill - These are high-performance machines that allow you to process lumber with two circular saws.

How to choose a sawmill?

Choosing the right sawmill for your business, you optimize the work in production and get first grade wood. The circular sawmill, as well as, is one of the most common woodworking machines.

Circular sawmills are used at low temperatures.

Circular sawmills are of the following types:

• Angle sawmills
• Horizontal sawmills
• Vertical sawmill
• Sawmills with edging block
• Two disc sawmills

In addition to choosing by type of operation, a number of other criteria must also be taken into account:

• number of teeth (for thin materials it should be maximum);
• disc diameter (selected based on the specifics of the processed materials);
• mechanical stress.

In order to work at the sawmill as efficiently and efficiently as possible, it is necessary to choose the right sawmill.

Circular sawmills are widely used for building a house. Circular sawmills in Russia have gained wide popularity. If you need to work in the forest and you need to install a sawmill, then a sawmill with a gasoline engine is suitable for this purpose.

You can buyDisksawmillscheap and profitableprice and inexpensive V online store. The power of a circular sawmill depends on the configuration of the machine. Circular sawmills are suitable for both small and large production.

Our experts will help you choose and buy a circular sawmill in Moscow specifically for your production!

Description of the angle sawmill Discovery NEXT

• Manufacturer: Russia
• Delivery to any city in Russia and Belarus.
• Installation and adjustment of machine tools at your production.

Angular sawmill (uglonsaw) is designed for sawing logs with a diameter of up to 800 mm of various species and humidity into edged lumber various sizes represents sawmills, log saws of increased accuracy and capabilities, depending on the configuration, the sawmill can be automatic. Cutting is done by two saw blades perpendicular to each other.

Advantages of the Discovery NEXT angle sawmill

• Export quality of the resulting lumber
• High productivity (up to 2 cubic meters per hour of edged boards)
• Sawing without tilting the log
• Exit useful lumber up to 85%
• Versatility

Basic equipment and options for the Discovery NEXT 2x15 kW sawmill.

• Automatic carriage feed with continuously adjustable sawing speed.
• The maximum diameter of the processed log is 800 mm.
• Manual log clamp - 4 pcs.
• Electric motors 15 kW. - 2 pcs.
• Bed folding for a log of 6500 mm.
• Circular saws with cutting knives GASS D=500x50x18+6 z - 2 pcs.
• Controller with a remote control (device for setting the dimension).
• Supports for the bed - 1 set.

Additional options for Discovery NEXT

Specifications Discovery NEXT 2x15 kW.

Discovery NEXT video

Discovery NEXT Design Features

Electric motors

Electric motors with power from 15 to 22 kW can be installed on the sawmill.

Controller (dimension setting device) with remoteremote control

Ergonomic and comfortable control panel allows the operator to manage the main work processes and exercise full control over the equipment. The control panel can be installed in any convenient optimal performance operator's seat, which will improve the overview of the sawing process.

Kerf positioning lasers

The lasers serve as a guide to the cut line and help increase productivity by saving time setting up and positioning the workpiece. Lasers work equally well both in daylight and at night. Laser pointers have protective element from hit and sticking of sawdust.

Electronics heating

Temperature drop environment to the set minimum leads to the automatic activation of the system for heating important electronic elements both inside the operator's console and on the sawmill itself.

Electromechanical clamps

Four independent electromechanical clamps securely hold the log on the frame, automatically adjusting the gripping force. The clamps are controlled from the operator's console, which speeds up the process of fixing the log several times.

Suction system without electric hood

The complex is necessary to connect the sawmill to various systems aspiration. Waste collection prevents pollution industrial premises and enables the further sale of sawdust. The set is universal and is suitable for all known aspiration complexes (cyclones).

Wimmer log saws (mobile sawmills)

This slogan of the well-known company WIMMER has been justified for many years. The company works smoothly and fruitfully. At its helm are real professionals and experts in their field Bernhard Wimmer, Norbert Wimmer and Josef Zenz. The company has been confirming the opinion of specialists about the high level of development of its new machines and their high-quality production for many years with its work, and enjoys a well-deserved reputation in the world market.

Bernhard Wimmer founded a mechanical engineering company with a partner in 1990, which specialized in the manufacture of mobile saws. Already in 1996 he founded his own company and WIMMER, the first German mobile tape installation with oblique cut and median tension. Today, many of the innovative improvements to this setup are copied by competitors and partly claimed by them as their own designs.

Norbert Wimmer, son of Bernhard, has worked for his father's company for many years. As a skilled carpenter, he is closely associated with woodworking, sawing wood in order to intensively supervise new constructions as well as new developments in saw blades.

Joseph Zenz was educated for 10 years in Munich in the field of electronic processing data, industrial economy, spare parts. Since 1999, he has worked closely with WIMMER and is responsible for the manufacture and sale of saw systems.

The successor of the dynasty will undoubtedly be Stephanie Zenz, Joseph's daughter. Since 2005, she has been studying to become a mechanical engineer, and in the future she intends to continue her engineering and economic education.

The ZENZ team consists of 25 employees who take care of the flawless sequence in the production of WIMMER band saws. They also do after-sales service sawing machines WIMMER. Most of them have been working at the enterprise for 10 years.

A bit of history

Matthias Zenz bought the village forge in 1857, which operated until 1872. Four more generations followed, before current owner Joseph Tzenz took over the firm in 1989.

In 2007, ZENZ celebrated its 150th anniversary. In addition to blacksmithing and trading in agricultural machinery, ZENZ has always been involved in mechanical engineering. So it is not surprising that Joseph Zentz, Jr., soon after taking over the production, began working in this area. In 1990, the first three mobile sawmills for trading companies were built. And by 1999, 500 sawmills had already been established and sold around the world. Since 1990 The company has been constantly expanding and has made significant investments in the development of new machines. Today, all machines of the company are equipped with electronic control, which makes it possible to achieve the highest quality in production.

Today on the pages of the magazine we will present two new generation machines.

Band log saw WIMMER BN 110 - three-shift operation

Band sawmill WIMMER BN 110 (mobile sawmill)

Band sawmill WIMMER BN 110

(mobile sawmill)

The WIMMER BN 110 log saw is designed for professional use. This machine has been developed on the basis of many years of experience in tolling timber. Over the years, maintenance service saw blade gained a lot of knowledge in the field of constructions. Most of our machines have been operating in three shifts for many years and sawing up to 12,000 m3 per year. They have proven to be stable and durable, while also offering comfortable handling and precise cuts. A “true” mid-tension results in a “stress-free” movement of the saw blade, which significantly increases the life of the saw blade.

The WIMMER saw machine bears the name of its creator, Bernhard Wimmer, who has a 15-year-old practical experience in the field of sawing tolling timber. In 1989 he developed his first log band saw and has continued to be active in this area ever since. Big influence The quality of its developments is influenced by the constant exchange of experience with the sawmillers, as well as many years of experience in the maintenance of saw blades.

The main quality of the machine is its durability. This machine is designed for long-term operation and has not had a single failure during long-term testing. Many enterprises in Estonia, Latvia, Siberia, Ukraine have been sawing on this machine for many years, and with constant operation (approximately 8,000 hours per year with a capacity of up to 12,000 m3 per year).

Stability is another essential quality in machine tool manufacturing.

And here for the company there are no compromises. Sawing machines are designed based on the respective diameters. We do not create any "cosmetic appearances" in order to make the machine with the largest log passage. The sawing machine, from the main frame with stable guides to all other components, matches the log passage.

Own production has long been the key to success. Since we have our own production, we can fulfill almost all the wishes of the client. Customers can consult directly with the production manager, the installation manager and the designer. Direct contact prevents all sorts of misunderstandings.

The maintenance of the saw blade is also controlled by the company. Even the best saw blade is of no use if the tool is out of order, which is why we offer you a complete saw blade service.

Band log saw WIMMER BN 150 − best helper for working with thick wood

Band sawmill WIMMER BN 150 (mobile sawmill)

Band sawmill WIMMER BN 150

(mobile sawmill)

When developing this machine, we had the motto "No compromise!".

“The log saw of the future” is how the Austrian special magazine Holzkurier described the WIMMER BN 150 saw.

Many sawmills have to deal more and more with thick wood that they can no longer process in their sawmill. This log saw − right choice for those who want to specialize in the thick timber sector. With this machine, specialists will receive a “fabulously” high-quality as well as quantitative output.

The choice of this machine determines the quality of its production.

Also, no compromises are allowed in the manufacture of the BN 150 with regard to its stability. Thus, the passage of 150 cm in this machine was not made “cosmetic”, but was designed specifically for this kind of trunks. For this, the main frame is made of a stable double T-profile with reinforcement through the bottom. In addition, the horizontal and vertical calipers are built much more stable.

The reliability of the machine is a guarantee of the success of production. This saw machine is not in the full sense of the new design: years of experience with the BN 110 influenced the development of the BN 150. Thus, new design avoided childhood illnesses.

Another important quality of this machine is its power. It is important that not only the sawing machine itself has become more stable, but also all the elements of the drive mechanism, such as the 30 kW drive motor, lift motor and feed motor.

Anyone who decides to invest in a machine of this size will receive not just a sawing machine, but a machine that is built to suit their requirements. With our modular design we can fulfill almost all the wishes of the customer.

Band sawmill BN150 (WIMMER, Germany)

Cast steel pulleys 1000 mm diameter

BN150 (WIMMER, Germany) log saw band saw, specifications:

Cut, mm 2

Length, m Depending on the design

Log passage, cm 150 x 150

Saw blade, mm 7000x135x1.2

band sawmill BN150

Drive motor, kW 30 (optional 22)

Lifting motor, kW 2.2

Height, m ​​3.2

Width, \u003d m 3.5

Cutting length, m At the request of the client

Weight, kg 5000-8000

Feed motor, m/min 1.5 s 0 -60.

Hydraulic unit 3 kW

Band sawmill model BN150 is a heavy-duty (drive motor power 30 kW), reliable and extremely easy to operate machine designed for processing thick wood (max. workpiece size 150x150).

Description of the sawmill WIMMER-ZENZ

Supplies of Wimmer band saws in Russia and Belarus are carried out by ArchiLine as an official dealer. The Wimmer band sawmill has simple design, stable and reliable in operation, the machine is very easy to operate and, at the same time, highly efficient. If we compare band saws with other manufacturers, we can say that well-known manufacturers sawmills from Germany and the USA are often compared to Opel or Ford cars. As for band saw machine Wimmer then this is a BMW 7 series among their own kind. ABOUT COMPANY The main activity of our company is design and construction wooden houses from logs and glued beams, baths, saunas, grill houses, gazebos, restaurants. We have been working in the Republic of Belarus since 2004. Usage quality materials, modern equipment and advanced Finnish technologies for a short time made us a leader in the market wooden construction. In terms of the quality of manufacturing wooden houses from glued laminated timber and rounded logs, we comply with international standards in the design and construction of wooden houses. More than one hundred and fifty wooden cottages and houses in different regions world (Poland, Russia, EU). When designing and building wooden houses, cottages, bathhouses from logs and glued beams, we use our vast experience in this area. The architects of the company are ready to offer a solution even for the most complex project. The Archiline company is ready to equip a house or cottage under construction with high-quality materials: Roben ceramic tiles, facing brick, clinker tiles, skylights velux, wooden windows and doors. We also offer a wide range of protective and coloring products for wooden houses. Such materials will give your home a natural and aesthetic look. Besides wooden frame with natural roof ceramic tiles looks much more organic than when using other types of roofing. Wooden baths from ancient times were famous for their healing properties and are very popular. Construction wooden bath will be a pleasant and beneficial event for your health. By becoming our client or partner, you will be able to see for yourself the advantages of building objects from wood and natural finish wooden houses. We are confident in our experience! Convince yourself of our experience in building houses and cottages!

Today, the sawmill takes pride of place among industrial equipment and is simply an indispensable device in the woodworking industry. Since such a device has not only high level productivity and an enviable speed of work, but also it has a high quality.

But, nevertheless, even taking into account the fact that this tool simply has no analogues at the present time, relatively significant amount blanks, not everyone can buy this kind of equipment. In this article we are talking about this device, we will understand its main aspects, and you can actually get acquainted with a couple of sawmill models. So let's get started.

If you want to choose a chainsaw (see), then read the article.

The design of disc coal sawmills

In order to make it easier for you to understand what this kind of tool looks like, just imagine the machine that actually produces it. It is also important that it produces its activity from an electric motor (as well as).

It is worth noting that a disc charcoal sawmill can be both two working bodies and one working body. With one such “organ”, a cut is made both in a horizontal and vertical position. The most unusual thing in this embodiment is that this kind of sawmill does not have an idle direction.

When the sawmill has two disks(bodies), then in this case, the supply of blanks is carried out in an orthogonal direction. That is, a pair of working disks have both vertical and horizontal arrangement relative to each other. Thanks to this kind of feature, high-level performance is fully ensured.

The best modern models of coal saw blades

And now let's actually get acquainted with some models of this kind of tool, which are famous not only for their power, but also they are quite practical and productive. Because perhaps among these models you will find the most suitable sawmill for yourself and your professional needs. So let's get started.

If suddenly the chainsaw stops starting, read on to find out what to do.